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Byline: Rana Foroohar (With Jason Overdorf in New Delhi and George Nayakene in Ghana)
Neil Gershenfeld has boundary issues. As a teen, he irked his parents by asking to attend the local trade school rather than the mainstream academy for bright kids like himself. "I was good in science, but I also wanted to learn to make stuff," he says. "I didn't understand why those things had to be separate." At Bell Labs, he ran into trouble with the unions when he tried to use machine tools to fabricate vacuum chambers he needed for his research. So it's no wonder that Gershenfeld, who now runs the Center for Bits and Atoms at MIT's Media Lab, is once again trying to bridge the divide between the digital and the physical. As the inventor of the Fab Lab, a $20,000 mini-factory that can fit into a small room, Gershenfeld aims to bring high-tech manufacturing to the masses.
A Fab Lab (short for fabrication laboratory) is essentially a collection of high-tech factory parts, including readily available open-source software programs, computers and manufacturing equipment such as laser cutters and milling devices, which can be directed through a simple-to-use computer. With such a factory, you can design and make almost anything--from plastic toys to circuit boards and solar panels--out of just about any material. As part of a $14 million project funded by the U.S. National Science Foundation, Gershenfeld has deployed Fab Labs in India, Ghana, Norway, Costa Rica and the United States over the last two years. Already, Norwegian herders have built wireless antennas to track their reindeer; kids from inner-city Boston, Massachusetts, have crafted salable jewelry; Indian farmers have made and sold machines to locate groundwater, and West African students have developed solar cooking devices. "Forget about digital communication," says Gershenfeld. "The next big thing is digital, personal fabrication."
The Fab Lab may portend a new kind of manufacturing. "What if we could some day put the manufacturing power of a Ford factory in our own garage?" writes Gershenfeld in his upcoming book, "Fab" (Basic Books ). In the future, rather than buying products, we might download their designs and produce them ourselves. The idea that people might be able to make pretty much anything has provoked a range of emotions from excitement, to dismay over potentially busted business models, fear of terrorists' exploiting the equipment and, conversely, hope that Fab Labs could help spread prosperity. "What's clear is that this technology is going to be disruptive," says Michael Jensen, a director at the National Academy of Sciences.
The roots of the Fab Labs are in both high and low technologies. In the digital age, Gershenfeld reasoned, there's no reason computing and manufacturing couldn't be integrated into one process, or even be done by one person. In his work on another project, Gershenfeld came into contact with Vigyan Ashram, a rural Indian development group, which needed a way of obtaining sensors to detect spoiled milk, devices for ...