Product Design & Development articles from August 2004

Product Design & Development archives from August 2004

Cryogenic servo.
August 1, 2004... Cryogenic Series brushless servo motors with resolver feedback are engineered for applications that require reliable operation in extremely cold conditions. The motors have been field-tested in temperatures as low as 20 Kelvins. Empire...

Mold design software.
August 1, 2004... SolidWorks 2005 includes MoldflowXpress, a new feature for mold designers. Billed as the first mold design validation tool built into a solid modeling environment, it helps mold designers quickly validate whether a plastic injection-molded part...

Magnetic encoder IC.
August 1, 2004... Suitable for motion control, robotics, brushless dc motor commutation, power tool, and automotive applications, the AS5040 is billed as the smallest 10-bit magnetic rotary encoder integrated circuit available. It provides absolute, incremental,...

Lightweight marine latch.
August 1, 2004... The Beetle latch offers a slam-to-close solution for marine designs. It boasts a brightly polished stainless steel handle resting flush inside a white, black, or stainless steel-covered plastic housing. The latch sits flush to the surface for a...

Data acquisition module for PXI platform.(What's Hot)
August 1, 2004... The NI PXI-4461 is a 24-bit analog input/output data acquisition module for the PXI platform. It allows engineers to simultaneously generate and acquire high-accuracy dynamic signals for sound and vibration measurements. The PXI-4461 module...

System for testing seal strength.(What's Hot)
August 1, 2004... The QuantrolT Peel Test System is a turnkey testing system designed to verify the peel strength of packaging seals. The system integrates the SnapShot motorized test stand, the advanced force gauge (AFG) and spring-loaded roller grips for...

Brushless servomotor for heavy loads.(What's Hot)
August 1, 2004... The new TG2300 Series NEMA 23 frame brushless ck servomotor has peak torque of 574 oz-in, for quick acceleration and deceleration of heavy loads at up to 7,200 rpm. A patented high-efficiency electromotive coil technology delivers high peak...

Radio frequency cables.(What's Hot)
August 1, 2004... RF500 cables have been added to a line of radio frequency coaxial cables. These large, low-loss, 50-ohm coaxial cables are precisely engineered for high transmission quality and reliability. They also meet industry size standards with diameters...

Microprocessor-based temperature controller.(What's Hot)
August 1, 2004... A new version of the Series 59 microprocessor-based temperature controller features enhanced flexibility and options, making it a versatile, accurate heating/cooling control that can be tailored to be designed into a broad array of OEM...

Stepper drive with bipolar chopping.(What's Hot)
August 1, 2004... A programmable motion control stepper drive, designated the D404, uses constant current bipolar chopping with onboard programmability to effectively drive and control hybrid stepper motor applications. Rated at 40 Vdc input and 4 amps per phase...

Digital oscilloscope with pinpoint triggering.(What's Hot)
August 1, 2004... The 8 GHz bandwidth TDS6000B digital Storage Oscilloscope (DSO) Series features signal fidelity with Pinpoint triggering, four channels of concurrent high resolution waveform capture, and a new differential probing solution using IBM's Silicon...

Integrated motion control system.(What's Hot)
August 1, 2004... The ServoStep, featuring SmartMotor technology, is an integrated motion control system designed around step motor technology. It features a high-torque, 50-pole step motor, motion controller, drive-amplifier, and encoder in one integrated...

Linear actuator for pushing/pulling.(What's Hot)
August 1, 2004... The ServoTube actuator is a linear motor "reincarnated" as a powerful industrial pusher/puller. Heir to the speed and acceleration of linear motor technology, but redesigned to apply brain and brawn to factory floor actuation, ServoTube sheds...

Visualization software with new interactive tools.(What's Hot)
August 1, 2004... ACUITIV 4.0 delivers an interactive, enterprise-class computational fluid dynamics visualization solution for industries such as automotive, aerospace and defense, power, and chemical processing. Built on architecture that is based on VR...

Remote control enclosure for wireless applications.(What's Hot)
August 1, 2004... The Polycase FB-40 is a handheld remote control enclosure. This design is suitable for diverse wireless remote control applications. Standout features of the FB-40 include a curvy boomerang shape that fits smartly in the hand, a versatile...

Digital motion controller with small package size.(What's Hot)
August 1, 2004... EPOS 24/5 is a digital motion controller capable of position, velocity, and current mode. A small package size and cost-efficient design makes the EPOS 24/5 a suitable choice for controlling small brush or brushless motors. Dimensions are 105 x...

Severe service control valve.(What's Hot)
August 1, 2004... The Multi-Z control valve has been designed specifically to handle high-pressure drop applications where entrained solids are a problem. Appropriate for system start-up and boiler-feed water recirculation, it has been certified and tested by a...

Limit switch for wiring.(What's Hot)
August 1, 2004... A new patented limit switch is designed for fast and easy wiring. The EVN2000 Series is also engineered to meet the needs of the cost-conscious OEMs in a variety of industry applications, including elevators and escalators, automated equipment,...

Photoelectric sensors.(What's Hot)
August 1, 2004... The Osiris photoelectric sensor line is designed to offer simplicity through innovation. These new sensors, coupled with ultrasonics, provide the user with a full range of sensing solutions. With patented technology, Osiris photoelectric...

Terminal blocks.(What's Hot)
August 1, 2004... WeiCoS is a new generation of terminal blocks that gives users a large degree of flexibility, innovative wiring concepts, and low assembly costs. WeiCoS combines both terminal block and plug-in connection technology that results in an...

Steel-plated enclosures.(What's Hot)
August 1, 2004... MaxAir.10 enclosures feature a stainless steel inject/eject plate, significantly increasing performance in applications where high connector pin count and numerous inject/eject cycles compromise traditional aluminum plates. The stainless steel...

Two grades of TPU alloys.(What's Hot)
August 1, 2004... Two new grades are available for the Versollan RU (Rubberized Urethane) line of TPU alloys. The new grades combine a soft, flexible feel with both high performance properties and easy processing capability, a balance of properties not typically...

External linear actuator with rotating lead screw.(What's Hot)
August 1, 2004... A high force size 14 hybrid external linear actuator has a rotating stainless steel acme lead screw incorporated into the rotor. Shaft to lead screw couplings are not needed, saving time, money, and labor during assembly into the final...

Flip-chip underfill.(What's Hot)
August 1, 2004... Hysol FP4547FC is a capillary flip-chip underfill designed to be compatible with clean and no-clean flux residues. It protects lead-free flip-chip devices and allows them to meet JEDEC Level 3/260[degrees]C moisture test requirements. Hysol...

Flexible tubing for peristaltic pump applications.(What's Hot)
August 1, 2004... Tygoprene Pump Tubing, Formulation XL-60 is designed specifically for use in peristaltic pumps. It is extremely flexible and maintains a pump life of more than 500 hours. Tygoprene Pump Tubing can be considered an alternative to silicones and...

Ring seal disks for liquid applications.(What's Hot)
August 1, 2004... NILOS-Ring steel disk seals offer protection for grease-lubricated roller bearings in applications where washdown or regular exposure to liquids may be required. Their design incorporates a Viton gasket, which further enhances sealing...

Wireless and serial Ethernet radio modems.(What's Hot)
August 1, 2004... A variety of wireless serial and Ethernet radio modems are available, along with associated antenna, cable, adapter, and power plug accessories. The new line of modems is designed specifically for the industrial automation market and employs...

Rapid prototyping systems.(What's Hot)
August 1, 2004... An upgrade that increases feature detail and surface-finish smoothness for two T-Class rapid prototyping systems, the FDM Titan and FDM Vantage, models with high-performance thermoplastic. An update for FDM Titan significantly improves the...

Dealing with tough diesel demands: testing machines designed specifically for fuel injector systems help an engine manufacturer increase performance while cutting emissions.(Test & Measurement)
August 1, 2004... The last several decades have put tough demands on manufacturers of diesel fuel injection systems. In particular, the last 10 years have seen more stringent emission standards for heavy-duty diesel engines in the United States and Europe, where...

Surface-mount LED light sources.
August 1, 2004... The LuxLEDs family of surface-mount LEDs provides light output levels up to 24 cd, making the units the highest intensity single-LED surface-mount devices available, according to the manufacturer. They are suitable for use in backlights,...

Digital oscilloscopes with touchscreen displays.
August 1, 2004... A new line of WaveSurfer digital oscilloscopes contains bright 10.4 in. SVGA touchscreen displays that are said to be 250 percent larger than other oscilloscopes in this class. The units are 6 in. deep and have a small footprint, so location on...

Forming a precise spring: a new spring winding machine gives OEMs higher precision and consistency.(Contract Manufacturing)
August 1, 2004... Up until now, precision spring manufacturing has been an inexact science due to inconsistencies in the wire feed stock and normal wear that occurs in the forming tool. But a computer-controlled spring forming tool developed by the Spring...

Copper-brass brazing leads to new designs: a growing number of manufacturers are acknowledging the benefits of this new technology. Durability, efficiency, and less expense are three goals that can be met.(Metals)
August 1, 2004... Designers of heat exchangers often question whether tubes should be round or flat. The argument in favor of round tubes is they provide a strong joint at header plates. On the other hand, their low surface-to-volume ratios make them notoriously...

I/O solution for small machines and conveyors.
August 1, 2004... The new BL67 system I/O solution combines all the flexibility of cabinet PLC I/O systems with modularity, ruggedness, and connectorization. The BL67 product family complements existing AIM, BL20, and piconet products to meet the needs of...

Machine vision tool with DSP processor.
August 1, 2004... A new inspection tool, designated the Legend LS Line Scan vision system, is designed to provide a broad range of inspection capabilities. The Line Scan Legend LS, which incorporates a DSP processor, has a 2K linear sensor yielding images up to...

Programmable three-phase drive.(New Products)
August 1, 2004... The SECO M5000 Series digital, three-phase dc drive is a programmable, microprocessor-based adjustable speed dc drive. Available in line regenerative and non-regenerative styles, the M5000 accurately and efficiently controls the speed and...

One-component, moisture-curing adhesive/sealant.(New Products)
August 1, 2004... Liquid Rivet 1152 FS adhesive/sealant is a one-component, urethane technology designed to offer extremely high thixotropy and strength. The adhesive/sealant is a high solids, moisture-curing formulation with very high green strength and initial...

Precision filling control.(New Products)
August 1, 2004... The Type 8055 Full-Bore Magflowmeter is designed for filling and dosing operations, including data registration. The Type 8055 finds use in sanitary food/beverage processes, pharmaceuticals manufacturing, and water treatment applications. It is...

Screw drive positioner for OEM applications.(New Products)
August 1, 2004... The MX80S is a miniature screw driven positioner designed for OEM applications that require a very small motion platform to produce reliable linear positioning. At 80-mm wide and 35-mm tall, the MX80S can position payloads up to 8 Kg within [+...

Solid-state relay.(New Products)
August 1, 2004... The new RZ3A Series three-phase solid-state relay electronically switches three poles up to 75 amps and can be driven by low input currents, typically available from standard PLCs and temperature controllers. The option of built-in...

Gearmotors for use with adjustable speed controls.(New Products)
August 1, 2004... A line of new inverter-duty gearmotors is specifically designed for use with adjustable speed controls. The new gearmotor line is rated at 3/8 hp, 230 V, 60 Hz, three phase. An operating range of 10-90 Hz features a broad range of ratios in...

Custom conveying: there's a shift taking place in the material handling world. In order to boost productivity and reduce fabrication time, companies are switching to 3D CAD to figure out manufacturing lines.(Real-World Engineering)(Cover Story)
August 1, 2004... Wearing a hard hat and ear plugs, David Gadberry inspects his company's handiwork on the Line of a Southern California Miller Brewing plant, where thousands of beer bottles move forward like so many cars on an LA freeway It is Gadberry's...

Push-pull connectors for electronics applications.(New Products)
August 1, 2004... A line of six-position high-voltage IP 68-rated push-pull connectors is designed for instrumentation and medical OEM electronics. ODU Minisnap miniature cylindrical connectors feature a reliable and easy-to-operate precision push-pull locking...

Tagging relays with bidirectional operation.(New Products)
August 1, 2004... Series 24 and 31 tagging relays feature orange warning hot-line tags to ensure personnel safety in compliance with utility requirements. Tagging relays are used to optimize automated breaker control schemes in new or existing power distribution...

Digital converters.(New Products)
August 1, 2004... Building upon the high-performance analog design in the ADS5500 14-bit, 125MSPS data converter, five new members of the ADS5500 high-speed analog-to-digital converter family are available. The ADS5500 family now consists of three 14-bit Ado...

Butterfly valve with disc-stem design.(New Products)
August 1, 2004... The new high-purity, lug style Type 365 butterfly valve features a Teflon PFA (perfluoroalkoxy resin) encapsulated alloy steel disc with a Teflon PTFE (polytetrafluoroethylene) liner. It is suitable for ultra-pure water or aggressive corrosive...

Digital test tool.(New Products)
August 1, 2004... The 87V digital multimeter (DMM) is a test tool designed to maximize productivity and safety in industrial settings. The advanced circuitry of the unit is capable of accurately measuring voltage and frequency on adjustable speed motor drive...

Rotary pumps for pulse-free pressure or vacuum.(New Products)
August 1, 2004... New G/045 Series miniature rotary pumps deliver pulse-free pressure or vacuum in a compact package that is suitable for medical and environmental applications, including massage electrodes and gas analyzers. The maintenance-free, oil-less...

IMTS shows off new manufacturing machinery.(Show Stoppers)
August 1, 2004... More than 85,000 manufacturing professionals are expected to attend this year's International Manufacturing Technology Show (IMTS), Held every other year, the 2004 edition takes place Sept. 8-15 at McCormick Place in Chicago. The show will...

Space-efficient industrial computer.(Show Stoppers)
August 1, 2004... The E9066T is a compact, thin-panel industrial computer. The economical unit is designed to satisfy space-constricted applications without compromising the features and functionality of a complete industrial PC. Thanks to its reduced footprint,...

High-precision wire cutting.(Show Stoppers)
August 1, 2004... The AE 300 is a wire electrical discharge machine. The compact, high precision fixed-bed machine is designed for high-precision cutting in a submerged mode. The five-axis machine has a fixed clamping system so that the weight of the work piece...

Ceramic balls for bearings and screws.(Show Stoppers)
August 1, 2004... Cerbec balls are designed to make bearings and ball screws more effective. Because of the combination of low thermal expansion, high hardness, high stiffness, light weight, increased corrosion resistance, and high electrical resistance, Cerbec...

High load carrying ground screws.(Show Stoppers)
August 1, 2004... A new line of ground ball screws has high load carrying capacity. Some of the units have dynamic ratings up to 1 million newtons. Called the UltraThrust Series, the line is specifically designed for use in very large transfer line modules or to...

Inspection and documentation software.(Show Stoppers)
August 1, 2004... The newest release of Vericut software, version 5.4, automatically creates inspection instructions with in-process feature dimensions during a simulation of the NC program. This helps establish a formal, but easy and efficient method to create...

High-performance operator terminals.(Show Stoppers)
August 1, 2004... PMIvisu operator terminals are designed to provide high performance with the least possible dissipation, and to make rapid, detailed diagnostics a reality, even on complex applications. Units are configured and operated using powerful PMI-PRO...

Space-saving linear guides.(Show Stoppers)
August 1, 2004... Advanced Measuring System-AMSA Generation 3-A and 4-A linear guides are offered a space-saving system that can be used in very restricted settings. Both versions allow the addition of the SPL lubrication cartridge and wipers that further...

Power supply with ingress protection.(New Products)
August 1, 2004... The SDP06-24-100T 24-V, 15-W power supply, measures 0.9 in. wide. It is optimized for low power systems such as 4-20ma loop sensor applications. Priced at $69 for single unit quantities, the SDP06-24-100T offers the convenience of DIN mount and...

Rotary sensor with Hall effect technology.(New Products)
August 1, 2004... The RS60 non-contact rotary position sensor uses Hall effect technology that replaces wiping contacts. It is designed for rugged outdoor environments, and features through-hole coupling. It can also be mechanically rotated by drive couplers....

High-pressure, micro-annular gear pumps.(New Products)
August 1, 2004... A new line of high-pressure micro-annular gear pumps offers flexibility and ease in equipment integration. Because of their compact size and low mass, users can place the pumps anywhere within a piece of equipment. Designed for precise and...

Compressed air guide.(Free Stuff!)
August 1, 2004... Offering information on how to use compressed air efficiently, this technical booklet provides details on low-cost air nozzle and jet configurations for blowoff, cooling, and drying applications. Solutions for reducing compressed air costs and...

Handbook on UV sensors.(Free Stuff!)
August 1, 2004... Intended as a reference guide, this handbook for UV sensor applications can also be used as a tutorial for engineers who want to deepen their knowledge of UV sensors. The UV Luminescence Sensor Application Handbook covers UV sensor technology...

Electrical connections.(Free Stuff!)
August 1, 2004... A four-page new product bulletin details a broad selection of plastic battery holders, color-coded wire lead connection and PC mount screws and screw terminals, heavy-duty and 30 amp terminals, and an assortment of machine screws, including...

Industrial control catalog.(Free Stuff!)
August 1, 2004... The new "AC1000 Product Selector" contains 1,400 pages of industrial control data and application tips. There are sections on contactors, starters, overloads, soft-starters, manual motor starters, circuit breakers, disconnect switches, sensors,...

Pressure and flow catalog.(Free Stuff!)
August 1, 2004... A new condensed product catalog provides specifications and photographs on a line of differential pressure (DP) and flow gauges, switches, and transmitters. DP models covered measure from 5 in. H20 up to 1,000 psid. Flow models measure from 2...

Automation Selection Guide.(Free Stuff!)
August 1, 2004... The 2004-2005 Selection Guide to Measurement Automation Products featured technologies such as ultrasonic sensors, pressure products, liquid level sensors, solid level sensors, displacement and velocity transducers/transmitters, and flow...

Identification and labeling.(Free Stuff!)
August 1, 2004... A new 12-page brochure (#1654900) examines Raychem and Critchley brand products for labeling and identification applications. Products include wire and cable identification, computer-printable labels, pre-printed labels, barcode labels, and...

Frequency control catalog.(Free Stuff!)
August 1, 2004... The 25th anniversary edition of the Frequency Control Solutions Shortform Catalog covers a wide range of new rfXOs, OCXOs, VCXOs, and TCXOs, as well as an expanded range of products available in surface mount configurations. The new shortform...

Wire clip samples.(Free Stuff!)
August 1, 2004... Samples are available of a new adhesive backed wire clip with release tab. The release tab, which is used to route wires and cables, accommodates wires up to 5/16 in. in diameter. Parts are molded in UL-recognized nylon 6/6 and are designed...

Part identification report.(Free Stuff!)
August 1, 2004... A report entitled, Implementing Direct Part Mark Identification (DPMI)-10 Important Considerations takes an in depth look at the most important factors to consider when implementing DPMI for traceability. Suppliers that need to track...

Interface catalog.(Free Stuff!)
August 1, 2004... The F-204 Full Line Catalog is an updated catalog providing more than 360 pages of applications, specifications, and ordering information. It is organized into functional subsections including high speed, high density, micro and one-piece,...

Geardrive guide.(Free Stuff!)
August 1, 2004... A new 32-page guide describes SP+ and SP+ High Speed Series planetary gearheads. The guide includes technical data and diagrams detailing the SP+ gearhead's positioning accuracy, high acceleration, low noise, and low standard backlash...

Motor clears up wiper woes.(Transportation)
August 1, 2004... If you've ever driven in a Buffalo winter or the mud in Alabama, you know that rain isn't the only reason to have a good set of windshield wipers on your car. And, not just on the front. Rear windshields take just as much abuse, and try backing...

Heat exchangers.(Special Advertising Edition)(Advertisement)
August 1, 2004... We manufacture air-to-air and air-to-water heat exchangers removing heat from sealed electronic enclosures, panels and cabinets for indoor and outdoor applications. 10 times more efficient than air conditioning, with no maintenance. Nema 12...

Miniature acoustic components.(Special Advertising Edition)(Advertisement)
August 1, 2004... The catalog from Star features miniature audio transducers, electronic buzzers, speakers, receivers and micro phones. Details include dimensional drawings, specification chart, frequency response chart and photos. Star audio products are sold...

Heat Torch air heaters.(Special Advertising Edition)(Advertisement)
August 1, 2004... Gain performance & reliability with these cost effective air heaters. Rugged, high quality Heat Torches come in a wide range of standard configurations and can be easily customized to meet unique requirements. Designed for forced air or...

License Caterpillar Technology.(Special Advertising Edition)(Advertisement)
August 1, 2004... Save design, development time and money. Over 7000 patents and technologies are available from Caterpillar. This 12-page brochure highlights 25 technologies and indexes over 100 more. Caterpillar Technology Licensing can help you stay ahead,...

New photochemically-etched product brochure.(Special Advertising Edition)(Advertisement)
August 1, 2004... New brochure/folder describes PEI's expertise in photochemical machining and their broad range of photo chemically-etched metal parts for industries including medical, electrical/electronics, nuclear, semiconductor, aerospace/military,...

Electric/optic seals.(Special Advertising Edition)(Advertisement)
August 1, 2004... Standard and custom hermetic designs. Low or high pressures or vacuums. Any cable type or pin connector may be specified. Circular or rectangular seals including micro D-sub. Design flexibility, low cost, compact sizes, high corrosion...

Belden universal joints.(Special Advertising Edition)(Advertisement)
August 1, 2004... From Packaging Machines & Conveying Equipment, Industrial Off-Highway Vehicles, Steering Linkage, Shift Linkage, Paper Converting, Steel Processing, Wood Working Machines and Medical Equipment, Belden's complete product line has the right...

Revolutionary piezo alarm.(Special Advertising Edition)(Advertisement)
August 1, 2004... New Turbo series alarms are twice as loud and half the size of industry counterparts. Revolutionary rear mount, push-on, quick-lock attachment ring creates a tamper proof alarm that assembles five times faster than threaded devices. New...

Decco industrial solenoid catalog.(Special Advertising Edition)(Advertisement)
August 1, 2004... Expanded 20-page catalog from Detroit Coil Company serves as a helpful guide to the proper selection and installation of industrial grade solenoids. It details the complete Decco line of push or pull, AC or DC solenoids, including the brand new...

Linear/angular position transducer handbook.(Special Advertising Edition)(Advertisement)
August 1, 2004... Design, engineering and applications of Linear (LVDT), Angular Displacement and Linear Velocity Transducers are described in this comprehensive textbook-like catalog. A teaching tool for transducer technology, it provides a range of application...

UniMeasure linear position transducers.(Special Advertising Edition)(Advertisement)
August 1, 2004... Manufacturer of linear position transducers with measurement ranges from 0 to 2" to 0 to 2000". Products include environmentally sealed position transducers as well as low cost, compact OEM models. Electrical outputs include ratiometric...

C-Flex bearings for precision applications.(Special Advertising Edition)(Advertisement)
August 1, 2004... C-Flex bearings are designed for accurate, repeatable movement for limited angular rotation applications of up to +/-15 degrees. They are self centering, rotate with a constant torsional spring rate, requiring no lubrication or maintenance. The...