Product Design & Development articles from August 2003

Product Design & Development archives from August 2003

Needle bonding adhesives.
August 1, 2003... A new line of adhesives bond cannulae to hubs in needle assemblies. The products, which are light cure acrylics, light cure cyanoacrylates, and one-part heat cure epoxies, bond and seal joints to prevents fluids from leaking. Henkel...

Flow and level switches.
August 1, 2003... The NuTec Series FS2000 flow switch and LS2000 level switch are thermal mass switches designed with two-wire 4-20 mA loop power and engineered to be highly accurate and responsive in gas, air, hydrocarbons, and water. Fluid Components...

Part sensing light screens.
August 1, 2003... LX Series high-speed, high-resolution part sensing light screens feature response speeds as low as 0.8 msec and a unique beam pattern engineered to ensure accurate detection of extremely small objects down to 0.025 in. in size. Banner...

Daughtercard connectors.
August 1, 2003... The VHDM-HSD six-row module-to-backplane connector system achieves up to 5.0 Gbps bandwidth per signal pair. It's suitable for connecting the main backplane to daughtercards in very high-speed, short rise-time, high-circuit count environments....

Decentral drive solutions with smarts. (What's Hot).
August 1, 2003... Eta Solution Series K geared motors are a combination of spur-geared, flat-geared, bevel-geared, and worm-geared motors with an integrated frequency converter mounted directly to the motor. Motors are available from 0.25 to 10 hp for supply...

Motors step it up. (What's Hot).
August 1, 2003... New P-type models of the PK Series of two-phase hybrid stepping motors are billed as having the highest torque available for a 1.65 in. square sized hybrid stepping motor. Their compact and lightweight design offers flexibility in application...

Temperature wise. (What's Hot).
August 1, 2003... The TR Series process temperature monitor for the accurate temperature indication of fluids features a four-digit numeric LED display. The compact stainless steel monitor is mounted directly at the process, providing local indication of...

Microstepping drives at work. (What's Hot).
August 1, 2003... The 6200 Series of high-performance microstepping drives is available in two packages. The 6210 step and direction interface is suited for use with most common board level or PLC-based controllers. The 6215 features start-and-stop inputs,...

Power supplies go flat. (What's Hot).
August 1, 2003... The flat size of the Step Power supply units makes them suitable for installations in small enclosures and cramped operator consoles. The product range includes five units with input/output ranges of 5V/4A, 12V/3A, 15V/2.4A, 24V/1.5A, and...

Low-pressure diaphragm gauges. (What's Hot).
August 1, 2003... The Type BK73 and Type BK74 Weksler brand of low-pressure diaphragm gauges boast accurate measurements and precision-geared European movement. They come in a 2.5 or 3.5 in. dial size with 2-1-2% full scale accuracy. The 2.5 in. gauge is...

Scale indicators in focus. (What's Hot).
August 1, 2003... New 1040/1040XL indicators boast easy-to-read displays, regardless of mounting location. The Model 1040 features 1.1-in. digits, and the Model 1040XL has 2-in. digits. Backlight LCD displays ease viewing even in light-restricted conditions. ...

Trio of networking modules. (What's Hot).
August 1, 2003... New advanced networking products for the DL05 nano and DL06 micro lines of PLCs include the H0-ECOM Ethernet communications module, D0-DEVNETS DeviceNet slave module, and the H0-PSCM Profibus slave module. Priced at $169, the H0-ECOM boasts a...

Vibrations, vibrations. (What's Hot).
August 1, 2003... Omegarometer Series accelerometers are designed for industrial vibration measurements. They feature hermetically sealed 316L stainless steel cases suitable for harsh environments. For example, the ACC786A top-mount industrial-grade...

Dc-ac inverters with and without on-board dimming. (What's Hot).
August 1, 2003... A wide range of dc-ac inverters for powering CCFL-backlit LCDs is available with and without on-board PWM dimming. Having PWM dimming on board an inverter makes it directly compatible with a number of display controllers and allows users to...

Liquid level sensors. (What's Hot).
August 1, 2003... LF Series miniature liquid level sensors are engineered to operate in small tanks and containers and within a wide range of liquids. They also boast shock resistance and trouble-free life. The devices can serve as a level sensing/switching...

Pressure sensitive adhesives. (What's Hot).
August 1, 2003... IF-2090 Series pressure sensitive adhesives are suitable for low surface energy applications, bonding to a variety of difficult surfaces including polypropylene, polyethylene, and powder-coated surfaces. The IF-2090 Series is engineered to...

Frame clamp with rugged cam design. (What's Hot).
August 1, 2003... The Series PFC frame clamp features a rugged cam design that provides consistent clamping force throughout a wide power window. The unit's wide jaw throat accommodates large parts with simple tooling, making it suitable for heavy parts...

Spot and ornamental lighting ideas. (What's Hot).
August 1, 2003... R20 LED reflector lamps are direct incandescent replacement bulbs that combine advanced LED technologies, standard 25-mm Edison bases, and light-optimizing designs to produce vivid light. The lamps are available in five light-emitting angles...

Lightweight shafting. (What's Hot).
August 1, 2003... DryLin S aluminum and supported aluminum shafting is engineered to offer corrosion and wear resistance. For use with DryLin R linear bearings and Iglide plain bearings, the shafting is said to have a lower coefficient of friction and three...

Surface-mount LED. (What's Hot).
August 1, 2003... Designed as a wide-angle, top-view surface-mount LED, the 1104B Series is available in an expanded range of colors and luminous intensities to support a wide range of display and indicator applications. The 1104B LED features a wide...

Non-contact analog position sensor. (What's Hot).
August 1, 2003... The BIL is a new type of analog absolute linear position sensor that uses proprietary magneto-inductive technology to provide non-contact continuous positioning information. Mini-proportioned and optimized to provide motion control...

Combination pot/switch. (What's Hot).
August 1, 2003... The SW44212 pot/switch offers a combination of rotary switch and potentiometer capabilities in a miniature configuration. Dual functionality enables a smaller panel or board footprint for installation, saving space in applications with tight...

Torque transducers. (What's Hot).
August 1, 2003... Series 5310 Torkdisc low-profile rotary torque transducers use rugged, strain-gauge sensing technology and wireless, digital signal telemetry to transmit measurement signals to an adjacent receiver. Additional features include compact...

Oil-shear clutch/brakes. (What's Hot).
August 1, 2003... Posidyne X Class oil-shear clutch/brakes, which are available in food-grade and washdown trim, are suitable for high-cycling machinery in 24/7 production. They are designed to deliver 2 to 10 times higher cycle rates free of fade or...

Process pressure gauge. (What's Hot).
August 1, 2003... The Solfrunt Model 1981 Advantage is a 4.5-inch process pressure gauge with 316L stainless steel wetted surfaces and a seamless bourdon tube design. It has a PET turret-style case to provide impact strength and resistance to chemicals. The...

Copper pin fin heat sinks. (What's Hot).
August 1, 2003... Miniature UltraCool IV copper pin fin heat sinks provide cooling solutions for small sized devices and for applications in which the space available for cooling purposes is limited. The line features a wide array of copper pin fin heat...

Adhesive dispenser. (What's Hot).
August 1, 2003... The 752SYS dispensing system applies controlled beads of low-to-medium viscosity adhesives. The 752SYS includes a specially designed hand-held dispense valve and a pressurized adhesive tank that eliminates the frequent refilling needed...

Conductive adhesive. (What's Hot).
August 1, 2003... Cho-Bond 584-29 is a conductive adhesive in a syringe system. It has low viscosity, allowing easy application through fine gauge needles. With its silver filler, the compound provides a low volume resistivity of 0.002 ohm-cm when used as a...

Differential pressure indicator. (What's Hot).
August 1, 2003... Relying on a rupture-proof bellows technique, the Model 232C differential pressure indicator is for use in applications where high accuracies are not of great concern. Actuated by a dual liquid-filled bellows with an integral...

Toggle switches. (What's Hot).
August 1, 2003... TL Series illuminated toggle switches can be used on front panels or in custom designs requiring an operator interface. Polycarbonate toggle actuators are engineered to enhance the LED light sources, providing an evenly diffused and...

Solenoid valves. (What's Hot).
August 1, 2003... This line of refrigeration and air conditioning solenoid valves meets the high-pressure ratings of up to 450 psi required by new green refrigerants. All valves are equipped with a manual bypass design with a positive locking feature that...

Multi-conductor cable packaging. (What's Hot).
August 1, 2003... The new Belcoil packaging available on New Generation multi-conductor sound and security cables is designed to save space and ease setup. The clear plastic wrap dispenser makes the cables weather-, tear-, and crush-resistant while enabling...

Hollow shaft resolvers. (What's Hot).
August 1, 2003... A new line of hollow shaft resolvers, also known as absolute shaft angle transducers, can be used to monitor motor shaft position. Suitable for most hostile environments, they can be used in military and aerospace applications, industrial...

Technique as simple as coloring eggs. (New & notable: enclosures).
August 1, 2003... Sprox Inc. has given a sporty new look to its Soundog wireless tabletop audio systems, which can be heard--and seen--at Fox Sports sky boxes at airports throughout the country as well as in restaurants and bars. Soundog systems use wireless...

New technology shapes software's scope. (In focus: CAD/CAE).
August 1, 2003... Version 14 of Solid Edge 3D CAD boasts a new creation technology tailored to help engineers design complex shapes. It's called Rapid Blue. "Solid Edge takes a new step forward with... Rapid Blue shape technology, a technology that will...

Valves for high purity. (Tech update: hydraulics/pneumatics).
August 1, 2003... Inert Pure-Chem solenoid-operated valves employ fluid handling technology developed for high-purity medical applications. The valves meet the processing needs for the handling and dispensing of high-purity, aggressive, and corrosive liquids....

Gas spring for part lifting. (Tech update: hydraulics/pneumatics).
August 1, 2003... The T2SL Stock Lifter gas spring is designed for part lifting in transfer and progressive die applications. The unit can be used in place of an air cylinder that requires shop air. Designed for 2 million cycles between rebuilds, it incorporates...

Getting a grip on fluids. (Tech update: hydraulics/pneumatics).
August 1, 2003... When a manufacturer of spectrophotometers experienced a fluid transfer problem in the flow cells of one of its instruments, it went in search of a solution that would fit its specific needs. The company was able to solve its problem thanks to a...

Baseplates for pumps and motors. (Tech update: hydraulics/pneumatics).
August 1, 2003... A line of pump/motor baseplates and guards is designed to facilitate easy pump and motor installation, while providing rugged protection in harsh industrial applications. Available for size 56 through 326 NEMA motor frames, the...

Low-profile air cylinders. (Tech update: hydraulics/pneumatics).
August 1, 2003... New air cylinders for basic tooling and automation applications feature the low-profile configuration common to disposable cylinders but have heavier walls for rugged service and treaded end caps for easy repair and seal replacement. In many...

Integrated design and test secrets. (Design ideas: test & measurement).
August 1, 2003... Design tools are now being integrated with other engineering tools to provide a more seamless transition between product development tasks. An example of this is the recent integration of design and test tools. Integrating test and...

Ultrasonic level measurement instruments. (Design ideas: test & measurement).
August 1, 2003... IntelliScan and UniScan non-contact ultrasonic level measurement instruments can measure liquids, solids, and open-channel flow. They adjust to virtually all types of conditions and feature automatic ambient temperature adjustment. The same...

Self-contained vacuum gauge. (Design ideas: test & measurement).
August 1, 2003... The Digital VT vacuum indicator is a self-contained device that offers vacuum measurement for DV-4 and DV-6 gauge tubes and is interchangeable with existing analog versions. The Digital VT offers a three-digit LED display, a 1/8 DIN...

Junction boxes for harsh wire consolidation. (New Products).
August 1, 2003... With all metal parts made of 316 stainless steel, M12 eurofast multibox junction boxes can be used for wire consolidation in applications too harsh for brass or other materials. These junction boxes are available in 4- and 8-port versions with...

Dual tracking dc power supply. (New Products).
August 1, 2003... The Model 382285 dual tracking dc power supply provides the capabilities of two units combined into one. The voltage and current outputs are simultaneously or independently adjustable. The unit provides four modes of operation. They include...

Magnetostrictive position sensors. (New Products).
August 1, 2003... TLM Series magnetostrictive position sensors provide non-contact absolute measurement with a data output rate of 16 kHz. Using Novostrictive measuring technology, an ASIC yields signal conditioning and linearization, enabling transducers to...

Adhesive detector. (New Products).
August 1, 2003... The Fluorescence Detector can confirm that fluorescent adhesives and sealants have been correctly dispensed onto parts during automated assembly. The detector emits light that causes the area to fluoresce, then detects the fluorescence,...

Electrically heated hoses. (New Products).
August 1, 2003... Isopad heated hoses are designed for industrial applications. They offer a way to link two apparatus together where a rigid line is impossible or impractical. The hoses can also be used in devices that are moved and require a flexible...

Plug-in style phase monitor. (New Products).
August 1, 2003... This PCP plug-in style phase monitor is designed to offer a cost-effective method for protection against phase loss and reversal. It can be used as a key element in a variety of motor, compressor, and generator applications. Available in...

Quarter brick dc-dc converter. (New Products).
August 1, 2003... Apollo 4 dc-dc converters have been engineered for applications requiring high current output at low voltage in a small footprint. They are designed to deliver high currents of 50 A at high efficiencies even in low voltage modules. These...

Hermetically sealed LVDT devices. (New Products).
August 1, 2003... The HSAR/HSDR 750 Series of hermetically sealed LVDTs are designed for operation in hostile environments containing caustic or corrosive materials. Constructed of stainless steel, these 3/4 in. ac- and dc-operated position sensors are built for...

Spindle assembly units. (New Products).
August 1, 2003... This series of miniature spindle assembly units is designed to provide very precise running geometry in a wide range of industrial applications. The spindles include stainless steel ABEC 5 or 7 bearings bonded in place under pre-load. The...

Heat exchangers. (New Products).
August 1, 2003... Brazepak heat exchangers are designed for applications requiring compact units with high thermal efficiency that can withstand high pressures and temperatures. A special brazing process is used to bond together 316 stainless steel plates,...

Conduction-cooled processor/blade server. (New Products).
August 1, 2003... The VCP P3A COTS single-board computer provides access to large amounts of data for client/server systems. For instance, it gives users in military applications the option of an extended-temperature networked processor in a fully functional...

Load cell assembly. (New Products).
August 1, 2003... The Paramounts load cell mounting assembly promises weighing accuracy for applications involving expansion, contraction, and vibration in harsh environments. Uniquely designed mounts and hermetically sealed stainless steel load cells work...

Rack-mount workstation. (New Products).
August 1, 2003... The N1W 1207 is a rackmount workstation that features dual removable hard drives. The hard drives can be individually locked for maximum data security and portability. The workstation includes a front-access USB port and either a...

Rear-release connectors. (New Products).
August 1, 2003... The GTC-M Series of rear-release connectors is suitable for applications that require heavy-duty connections including railway, mass transit, and commercial uses. The units are reverse bayonet-style connectors that have hard dielectric...

It's in the bag: the bagged salad industry is governed by top-secret methods that employ cutting-edge technologies and the latest processing methods. Here's a look at the complicated union between engineering and lettuce. (Real-World Engineering).
August 1, 2003... Most of us live our lives at a harried pace--crazy work schedules, busy social lives, and never-ending errands. So, any product that can make life a little easier is a welcome addition, especially if it lets us get a healthy and appealing...

Air-controlled dispenser. (New Products).
August 1, 2003... The compact JB1113 air-controlled dispenser is a bench-mounted fluid dispensing machine. The foot-pedal-controlled system includes a timer for deposits from 0.01 to 30 seconds and a snuff-back control to assist in the prevention of fluid...

Inverter with high-slip braking. (New Products).
August 1, 2003... The 3G3RV ac inverter features a high-slip braking function for intermittent braking applications to shorten motor stopping time by one-third without using braking resistors. It's suitable for converting applications and other motor control...

Shock absorbers. (New Products).
August 1, 2003... MC 150, 225, and 600 Series industrial shock absorbers boast significant increases in energy per cycle (E3) ratings. As a result of an improved design, some self-compensating models have the energy capability of former larger-sized middle bore...

Liquid level gauges. (New Products).
August 1, 2003... A new line of aluminum liquid level gauges boasts a rugged milled construction with a staked end body design to handle any industrial fluid level application. The units can be used to view oil levels in hydraulic reservoirs, gearboxes, bearing...

Operator interface terminal. (New Products).
August 1, 2003... Allen-Bradley's PanelView Plus operator interface terminal enables OEMs to select, change, or upgrade interface components to meet changing application requirements. Because terminal components are modular and can be interchanged and replaced,...

Rotary index tables. (New Products).
August 1, 2003... The Jauch & Schmider line of rotary indexing tables and A/B axes can be integrated on wire and die sinking EDM machines as well as CNC machining centers. Standard equipment includes faceplate or taper-type part mounting. Clamping accessories,...

High-performance camera. (New Products).
August 1, 2003... The MotionXtra HG-100K camera features a 1.7 megapixel CMOS sensor capable of recording 1,000 frames per second (fps) at full resolution and up to 100,000 fps at reduced resolutions. The camera is built around a 1504 x 1128 sensor for...

Load cell/transducer system combination. (New Products).
August 1, 2003... A new system combination consists of the TLL tension load cell and the PHM-100 portable hand-held transducer indicator. This system is suitable for a variety of industrial and OEM force measurement and weighing applications. The PHM-100...

Electronics closure caps. (New Products).
August 1, 2003... New closure caps designed for minifast products are used to protect unused ports on junction boxes and cordsets. The caps are suitable for washdown, outdoor, food, chemical, and pharmaceutical processing applications. The 7/8-16 UN...

Collaborative software for automation design. (New Products).
August 1, 2003... To help reduce rework and improve collaboration in automation design projects, RSAutomation Desktop, a Windows 2000 or .NET-server-based application, acts as a central repository for control system design data. The program allows users to...

Programmable terminal. (New Products).
August 1, 2003... The GraFX is a rugged programmable terminal that features a 120 x 32 pixel graphics display. The WYSIWYG display allows users to review data prior to processing. The GraFX displays standard ISO font sets and international character sets...

Process pump. (New Products).
August 1, 2003... The Power Flow pump promises high performance, low maintenance, and long life as a result of its hardened tool steel or hardened 17-4 PH stainless steel pumping element. A proprietary manufacturing process ensures high stator profile...

DC brush motors in varying lengths. (New Products).
August 1, 2003... Lo-Cog brush-commutated dc servo motors are designed to provide smooth, quiet operation and long life for applications in a range of industries including data storage, medical, semiconductor, automation, aviation, and others requiring high...

Brushless dc motor. (New Products).
August 1, 2003... Billed as extremely responsive, this compact brushless dc motor features a high torque to size ratio. The peak torque rating is 22.4 oz-in, from the 2.33 in. OD x 0.635 in. long motor. Its mechanical time constant is 5.5 msec, and its...

Power distribution unit. (New Products).
August 1, 2003... The 852Q2K19 is a 19-in. rack-mount power distribution unit that offers eight IEC 60320 Sheet F 15-A outlets and three Sheet J 20-A outlets with a 2.5 m unterminated power cord. It is rated at 16 A for service at 250 Vac. It comes with a...

VCXO oscillators. (New Products).
August 1, 2003... VPLD5*T Series VCXO oscillators offer various stabilities from [+ or -] 100 ppm down to 20 ppm in a surface-mount package measuring 9 x 14 mm. Total tolerance is guaranteed for all types of frequency variability including 15-year aging. ...

Temperature controllers. (New Products).
August 1, 2003... KT Series temperature controllers have an accuracy of 0.1 percent RTD--0.2 percent for thermocouple sensors with very small overshoot due to proprietary PID and an auto-tuning algorithm. Each controller features universal input, which can...

Matched hysteresis brakes. (New Products).
August 1, 2003... Matched hysteresis brakes enable the torque versus current performance of each brake to be precisely matched, at a selected point, to within [+ or -] 1 percent. This precise matching ensures that the maximum deviation, at any point along the...

Solid state module. (New Products).
August 1, 2003... The CL-601 solid state microprocessor-based module makes it possible for smart engines on off-road equipment with a J1939 ECU to communicate information to vehicle components such as a standard analog gauge package, indicator lights, and...

Epoxy preforms. (New Products).
August 1, 2003... Uni-forms epoxy preforms are designed to provide a simple method for sealing or potting electromechanical components. They are one-part epoxy resins that are solid at room temperature. When heated, they melt and cure, forming a consistent seal...

Room-temperature-curing epoxy adhesive. (New Products).
August 1, 2003... EP21HT is a two-component, room-temperature-curing epoxy adhesive with a 1 to 1 mix ratio, weight, or volume. It is 100 percent reactive, contains no solvents or volatiles, and bonds to both similar and dissimilar substrates including metals,...

Flow switches for air and water applications. (New Products).
August 1, 2003... Series P2 flow switches are designed for both air and pure water applications, filter life monitoring, heat exchangers, and cooling applications. They feature a piston-type design that incorporates a hermetically sealed SPST magnetic reed...

Electromechanical linear actuators. (New Products).
August 1, 2003... Magforce electromechanical linear actuators are engineered for the positioning and adjustment of equipment and components in heavy-duty applications. Serving as alternatives to pneumatic and hydraulic actuation systems, they are geared to be...

Circuit protection for tip and ring applications. (New Products).
August 1, 2003... New SIP circuit protection modules are integrated devices that combine fuses, overvoltage protectors, and resistor networks into a vertical-mount SIP configuration to conserve PC board real estate. Designed for the broadest range of telecom...

Controlling shock and vibration. (Case in point: motion control).
August 1, 2003... Dynamic loads, and the resulting vibration' or shock, are a fact of life with rotating and oscillating machinery. Unfortunately, both shock and vibration can damage equipment, increase operating costs, reduce quality and productivity, and...

Sensors and automation catalog. (Free Stuff!).
August 1, 2003... Sensor Solutions for the Automation Industry is a 477-page catalog with detailed technical information on a wide variety of sensor products. The manual covers four categories: inductive and capacitive proximity sensors, photoelectric and laser...